Бетонный завод Semix TURKMOBIL 130

1. TECHNICAL SPECIFICATIONS
In this part you will find technical specifications concerning the mixer, the mixer main chassis, the aggregate
storage, the aggregate feeding conveyor, the automation system, the control cabine, the cement silo and the
painting.
1.1. 3 m3 TWIN SHAFT MIXER
 Brand & Model :Semix SM 4500/3000lt – Horizontal Twin Shaft Mixer
 Loading Capacity : 4500 lt
 Fresh Concrete Capacity : 3750 lt
 Compacted Concrete Capacity : 3000 lt
 Electric Motor : 55 KW GAMAK / BONFIGLIOLI / COBRA - 2 Units
 Internal Wearing : Ni-Hard 4 (Chrome, Nickel special cast iron)
 Mixing Blade : Ni-Hard 4 (Chrome, Nickel special cast iron)
 Mixing Booms : GS 60 (cast steel)
 Stripping Blade : Ni-Hard 4 (Chrome, Nickel special cast iron)
 Lubrication : Automatic Lubrication System LINCOLN
 Discharge Door : 1 Unit / Hydraulic
 Discharging in Emergency Situations : Present - Manual Pump
 Water Dispenser : Present - 1 Unit
 Emergency Stop Button : Present - 1 Unit
 Maintenance Cover Safety Switch : Present - 1 Unit
 Environment friendly and safety devices according to the European Standards.
1.2. MAIN CHASSIS
The main chassis and steel construction is manufactured with high quality and labor, which can be manufactured
up to 4.100 mm (discharge chute ) and comply with international standards. Averagely; the length of the mobile
aggregate bunker chassis is 18.500 mm, the length of the mobile mixer chassis is 15.000 mm. It means;
international standards, transport heights and the ease while filling truck mixers has been onside.
1.2.1. CEMENT WEIGHING BUNKER
 Bunker Capacity :1750 kg
 Load-cell : ESIT/PULSE/ZEMIC Brand with a capacity of 1000kg -3 Units
 Valve : OZB/WAM Brand Diameter:300 mm Butterfly Type -1 Unit
 Valve Switch : MS13
 Actuator : WAM/OZB Brand Pneumatic Actuator- 1 Unit
 Vibrator : WAM/OZB/KEM-P Brand 100/3-1 Unit
1.2.2. WATERWEIGHING BUNKER
 Bunker Capacity : 1000 lt
 Load-cell : ESIT/PULSE/ZEMIC Brand with a capacity of 1000kg -2 Units
 Valve : OZB/WAM Brand Diameter: 250 mm Butterfly Type -1 Unit
 Valve Switch : MS13
 Actuator : WAM/OZB Brand Pneumatic Actuator- 1 Unit
1.2.3. ADDITIVE WEIGHING BUNKER
 Bunker Capacity : 20 lt
 Load-cell : ESIT/PULSE/ZEMIC Brand with a capacity of 100kg -1 Unit
 Valve : FESTO Brand 1 ½” ball valve with actuator
 1 Additive tank with a capacity of 1 ton
 1 Additive pump STANDARD brand 0,37kW
1.2.4. COMPRESSED AIR INSTALLATION
 Compressor Brand : BEKOMSAN
 Air Tank Pressure & Volume : 1880lt/minute flow rate and 550 lt air tank volume
 Working Pressure : 6-8 Bar
 Motor Power : 11 kW
1.2.5. WATER INSTALLATION
 1 set of over the concrete mixing plant pipe installation, pneumatic flap included
 1water tank with a capacity of 4 tons,
 Important Information: Water booster and water installation up to the concrete batching plant chassis
belong to the buyer.
1.3. AGGREGATESTORAGE
 Aggregate Bins Capacity&Quantity : 100m3 - 25 m3 capacity each one – 4 bins
 Bunker Discharging Gate(s) : 4 Gates in each bin – Totally 16 Discharging Gates
 Vibrator Brand & Capacity : WAM/OZB/KEM-P Brand 200/3 –4 Units
 Pneumatic Piston Brand & Capacity : FESTO Brand DSBC 80-250 Piston- 16 Units
 Pneumatic Valve : FESTO Brand- 16 Units
 FRY Conditioner : FESTO Brand - 1Unit
1.3.1. WEIGHING CONVEYOR
 Belt Dimensions : 10 x 1000 x 15440 mm
 Belt Quality : EP 125 / 4 coats
 Belt Brand : KALE/BANTSAN
 Load-cell : ESIT/PULSE/ZEMIC Brand with a capacity of 5000kg - 4 Units
 Motor Power : GAMAK/VOLT/DİŞSAN Brand 15kW - 1Unit
 Vibrator : WAM/OZB/KEM-P Brand 300/3 - 1 Unit
 Drums : 10 mm Rubber Coated
 Bearings of Rollers : SKF/FAG/NACHI or equivalents
 Bearings : Lubrication Grease Nipple over SNH series
 Scraper : V type with its weights -1 Unit
 Emergency Stop Button : 1 Unit
 Pull-rope Switch : 2 Units
 Belt Tear off Sensor : 1 Unit
 Belt Alignments Switch : 2 Units
1.4. AGGREGATE FEEDINGCONVEYOR
 Belt Dimensions : 10 x 1000 x 16550 mm
 Belt Quality : EP 125 / 4 coats
 Belt Brand : KALE/BANTSAN
 Motor Power : GAMAK/VOLT/DİŞSAN Brand 30 kW - 1 Unit
 Drums : 10 mm Rubber Coated
 Bearings of Rollers : SKF/FAG/NACHI or equivalents
 Bearings : Lubrication Grease Nipple over SNH series
 Scraper : V type with its weights -1 Unit
 Emergency Stop Button : 1 Unit
 Pull-rope Switch : 1 Unit
 Belt Tear off Sensor : 1 Unit
 Belt Alignments Switch : 2 Units
 Covering over the Belt : Semi-closed with steel sheet
 Cat-way : Single sided
1.5. AUTOMATION SYSTEM (PROKSERNET|SCHNEIDER)
ProkserNET Automation Program Features;
A new program which is developed by our engineers, is using infrastructure of Microsoft DirectX, Microsoft. NET,
SQL database and 3D modeling method.The program easy to use because it is completely Turkish, English,
German, French and Russian.
 Production Screen;You can monitor process of the operation on the animation screen, which is
infrastructure by Microsoft DirectX. During the producing, required values, measurement values and differences
of values will be shown. Following of the measured will be checked by the system during the process and it will
be shown on automation screen with error sound if there is a problem. It can add or discharge water
automatically without changing value of cement, during the process.
 Entering;You can change the value of production to add or discharge while you are producing your order.
You can portray unlimited customer, target, transfer with different drivers. Definition of silo and material can be
changed and checked by the operator easily on the computer.
 Settings; The automation system uses lots of parameters, that was designed to be understandable easily for
any user; to get most efficient performance. Also, the settings can be locked not to be changed by workers.
 History;When user want, he can checked old production records or details. And if there is need, the old
production records or details can be printed any time.
 Reporting; The program saves unlimited production record in database, so you can get report (production,
receipt, customer, field work, etc.) with different time periods as daily, weekly, monthly, yearly when it is
needed. Reports can be printed or forward them to excel or PDF files. Also, Stock reports can be get at the same
way.
 Delivery Note;You can print delivery note after or before the manufacture. If you don't want to print at that
time, you can print them from the database when it is needed. Also you can split or merge manufactures’
delivery note when it is needed them. After manufacturing, if customer changes, You can change the new
customer and reprint a new delivery note.
 User Permissions;You can limit operators or any user permissions when it is needed.
 Manufacturing from Orders;You can define daily order list to the program and ordered lists can be
produced through the program. You can monitor orders produced and remaining time by time.
 Planned Manufacture;Before manufacturing is completed, you can enter the next production to program. If
you save the next production record to program, after the last production finish , the next production will start
automatically.
 Internet;The program is designed to be controlled via the internet. By via internet, you can do reporting,
editing, deleting or viewing ( receipts, field work, customers, production details, etc. ) . Also, you can create,
remove or edit order records for defined user rights. Reports may print or save on PDF, Excel by using via internet. For using via internet, you should get a static ip. Infrastructure for internet ( staticip, internet line, etc. )
will be provided by yourself. P.S.: Internet features are optional and requires additional charge.
 Remote Support;If you have an internet connection in cabin, we can help and solve problems quickly and
you will have technical support about automation program.
 Accounting Software Integration; We can integrate your accounting program that may be Logo, Micro,
Netsis, etc. , so when you print any delivery note from ProkserNET automation program, system saves delivery
note record to your accounting software automatically. We will need your accounting program’s information (
server name, user name, password, etc. ). Accounting integrations are optional. Also ProkserNET automation
program has SQL database, so your accounting program partner will get delivery note from ProkserNET.
 Manufacturing with Android Tablet;It supports bigger than 10" screen resolutions. And it works with Wi-
Fi protocol. If there is any problem on PC, you can use tablet for automatic production. Also you can use tablet
for manual controls, recordings and monitor history records. It supports Wi-Fi protocol, so you can use tablet
outside of cabin via Wi-Fi. Only you can't print report or delivery note by using Android Tablet
1.6. CONTROL CABINE
 Dimensions : 2460 x 1842 x 2350 mm
 Split type A/C Unit : Present - 1 Unit
 Exterior Surface Cladding : Painted galvanized steel sheet.
 Interior Surface Cladding : 12 mm in thickness chipboard.
 Insulation : 50 mm in thickness hard-foam polystyrene.
 Windows : PVC
 Electrical installation together with receptacle and switch is present in the cabin .
1.7. CEMENT SILO
 Capacity / Quantity :100tons /2 Unit
 Plate Thickness : 4-6mm
 The ship ladder, upper balcony platform, handrails, elevation legs and maintenance manhole cover are the
standard accessories of the silo.
1.7.1. CEMENT SILO EQUIPMENTS(FOR EACH SILO)
 Silo Safety Valve : WAM/OZB Brand - 1 Unit
 Silo Level Indicator : WAM/OZB Brand - 2 Units
 Silo Air Jet : WAM/OZB Brand - 6 Units
 Silo Lower Flap and Flap arm : WAM/OZB Brand -1 Unit
 Pneumatic Piping Installation FR Filter regulator, ¾” pulse valve included.
1.7.2. CEMENT SCREW CONVEYOR
 Screw Brand - Quantity : WAM/OZB Brand -2 Unit
 Dimensions : Diameter 273 mm - Length is variable according to the layout.
 Motor Power : 15 kW
 Capacity : 90 Ton/hour
1.7.3. SILO FILTER
 Filter Brand - Quantity : WAM/OZB Brand - 2 Unit
 With Jet pulse (Compressed Air) Cleaning System, with electronic control, Air filtering flow rate of with total
2.200 – 2.500 Nm3/h capacity that forms a surface of 24.5 m2. Ø 800 mmdiameter1 mm AISI 304 material
body.
1.8. SAND BLASTING AND PAINTING
 SA 2 ½ Standard Sand-Blasting Process (40 micron depth of surface)
 Double-component polyurethane base painting
 Primer coat : 60-70 Micron for primer coat
 Top coat :70-80 micron
2. SALES CONDITIONS
In this part you will find guarantee conditions, commissioning of the concrete mixing plant and responsibilities of
the customers.
2.1. GUARANTEE CONDITIONS
 Concrete Mixing Plant has been taken under guarantee from the date of commissioning in the installation site
for a period of 1 year by SEMIX.
 Those deficiencies that originate from the faulty use or faulty or missing maintenance of the Concrete Mixing
Plant or that originate from the normal wear and tear of the parts that operate together with those damages
that may occur due to natural disasters, fire, theft, seizure, etc. that are not covered by warranty.
 The boarding and accommodation costs of the team that will be sent for those deficiencies that may occur (
within 1 year ) after the installation of the Concrete Mixing Plant will be on buyer’s account, 150 euro per day.
 Electric motors and electrical switchgear equipment is not covered by warranty. Electrical problems, voltage
fluctuations and parts affected by power failure that are not covered by warranty.
2.2. COMMISSIONING OF THE CONCRETE MIXING PLANT
 2 authorized technical personnel will be provided as supervisors for the installation and the commissioning
process of the Concrete Mixing Plant for mechanical and automation commissioning. The trip, boarding and
accommodation costs of the installation team belong to your party.
2.3. RESPONSIBILITIES OF THE CLIENT
 The transportation costs are on buyer’s account (inclusive of the way insurance and other insurances).
 The application Works in relation to the location of installation of the Concrete Mixing Plant, the civil
construction project and the civil construction are on buyer’s account. The installation site will be prepared in
accordance with the placement project that would be supplied by SEMIX.
 The calibration weights and the materials that would be needed while commissioning the Concrete Mixing
Plant and on continuous basis will be supplied by buyer’s party.
 The part of the electric energy of the Concrete Mixing Plant cables up to the command panels will be supplied
by your party.
 The provision of Water to the Water Bunker belong to buyer , ( at the desired quantity and pressure) and the
Water pump and the Water pressurizing System belong to BUYER account
 The boarding and accommodation costs of the installation team will be on buyer’s account.
 The provision of the necessary crane and the other means and apparatuses that would be needed for the
installation together with the assisting personnel belongs to buyer’s account.
 If the preparation time or time period that is agreed by parts pass, the buyer will be liable for our deficit, that
is 175 euro per day.
 Note: SDA INDUSTRY Co. shall retain the right of changes in technical details, because of settlement, special
offers, etc.