Mühlbauer PI-LID other printing machinery















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Marke: Mühlbauer
The PI-LID inspection system
including the camera used
but it doesn't contain specific pricing information. To find the price of the "Prisma CCD color line camera" or other components (like the LED lighting system or image processing computer)
you would need to consult suppliers or manufacturers specializing in industrial inspection cameras
You can search for similar
CCD line cameras
on websites like
Vision Components
Basler
Teledyne DALSA
Edmund Optics
The
PI-LID (Print Inspection Lid)
system is a high-speed
vision inspection system
designed for the
print quality inspection
of lids
cans
cups
and tubes. It is typically integrated into
printing machines
and helps ensure that printed materials on these surfaces meet quality standards
Here’s a breakdown of the
key features
and how it works
1
Purpose and Usage
Application
It inspects the print quality on lids or cylindrical objects like cans and tubes. The system checks for various printing defects
such as
Color deviations
Missing print or smudges
Misaligned text or graphic elements
Ink defects
such as bubbles
splashes
or streaks
Industries
It is commonly used in packaging industries that require high-quality print on their products
2
Hardware Components
Prisma CCD Color Line Camera
This is the primary component for capturing high-resolution images of the printed surface. It uses a
CCD (Charge-Coupled Device)
sensor to scan the object as it rotates in front of the camera. The system captures multiple angles for a full inspection
LED Lighting Unit
Provides consistent lighting to ensure accurate color and defect detection. The lighting can be customized based on the object material for better visual contrast during the inspection
Image Processing Computer
Handles the real-time image capture
processing
and analysis. The system compares the inspected product against a preloaded reference image to detect deviations
3
How It Works
The lids or cylindrical objects pass through the system after being printed
The
camera captures the image
of the entire surface as the object rotates
typically requiring about 2.5 revolutions for a full capture
The
vision software
analyzes the captured image and compares it with a
reference image
to identify defects
If a defect is detected
a signal is sent to either mark the defective item or stop the machine for further inspection
4
Defect Handling
The system can issue a
rejection signal
to discard faulty items automatically
It can also trigger warnings or even stop the machine if critical defects are found
5
Software & Settings
The system uses
Windows-based software
to control the camera
adjust lighting settings
and manage inspection parameters
Operators can define
inspection zones
set tolerances for color deviations
and fine-tune detection criteria
6
Benefits
High-speed inspection
The system is built to keep up with fast production lines
allowing for real-time quality control
Accurate defect detection
With its high-resolution camera and adaptive lighting
the PI-LID system ensures that even subtle defects are captured and flagged
Automation
It reduces manual inspection needs
ensuring consistent quality while minimizing human error
Overall
the
PI-LID system
is a crucial tool in maintaining print quality on cylindrical objects in high-speed production environments
offering precision
speed
and reliability
Find more here
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